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3000KVA Submerged Arc Furnace Equipment

  • 3000KVA Submerged Arc Furnace Equipment
Lugar de origem China
Marca Shaanxi Chengda
Certificação ISO 9001
Número do modelo Negociar com base na capacidade de processamento do equipamento
Quantidade de ordem mínima 1 unidade
Preço The price will be negotiated based on the technical requirements and supply scope of Party A
Detalhes da embalagem Discutir de acordo com os requisitos específicos da Parte A
Tempo de entrega 2 meses
Termos de pagamento L/C, T/T, Western Union
Habilidade da fonte Cadeia de fornecimento de produção completa, forneça dentro do prazo e atenda aos padrões de qualida
Detalhes do produto
Origem China Recursos de segurança Proteção contra superaquecimento, parada de emergência, detecção de vazamento de gás
Manutenção Fácil manutenção com componentes modulares Utilização alternativa Tratamento de águas residuais
Instalação Serviço de instalação e comissionamento no local fornecido Peso Depende do modelo, varia de 2 toneladas a 15 toneladas
Usar Bateria de potência ternaria de alta pureza Região Shanxi, China
Tipo de marketing Produto comum Garantia 1 ano
Padrão de produto pré-atribuível Material Aço de alta qualidade e materiais refratários
Destacar

3000KVA submerged arc furnace

,

ferroalloy refining furnace equipment

,

submerged arc furnace with warranty
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Descrição de produto

3000KVA Submerged Arc Furnace Equipment & Parameter Introduction

Product Overview

The 3000KVA submerged arc furnace is core smelting equipment widely used in ferrous alloy metallurgy industry, mainly applied for smelting medium-low carbon ferromanganese, metallic manganese, micro-carbon ferrochrome and other products. Adopting advanced submerged arc heating principle, it features stable operation, high thermal efficiency, low energy consumption and high automation degree, which is ideal equipment for medium and small-scale ferrous alloy production enterprises.

Main Equipment Composition

1. Furnace Body System

Adopt high-quality thickened steel plate welded furnace shell with reinforced structure, firm and anti-deformation. Multi-layer high-temperature resistant refractory lining is equipped inside the furnace, featuring excellent thermal shock resistance and corrosion resistance, long service life. Semi-closed low smoke hood structure is adopted, which is convenient for flue gas collection and environmental protection treatment, and effectively reduces heat loss.

2. Electrode Lifting & Clamping System

Equipped with hydraulic driven electrode lifting mechanism, flexible lifting and accurate positioning. Optimized copper tile holding device ensures good electric conduction, small contact resistance and stable current transmission. Self-baking electrodes are adopted with reasonable specification design, suitable for long-term continuous submerged arc smelting working condition.

3. Electrical Power System

Supporting special three-phase on-load voltage regulating furnace transformer with rated capacity 3000KVA, stable voltage conversion, strong overload resistance and reliable power supply. Short net adopts low-resistance high-conductivity layout design, effectively reducing electric energy loss and improving power factor.

4. Intelligent Control System

Equipped with PLC integrated automatic control system, realizing automatic adjustment of electrode lifting, balance control of three-phase power, over-current, over-voltage and over-temperature multi-protection functions. Real-time monitoring of operating data, simple operation, safe and stable operation.

5. Auxiliary Supporting System

Complete circulating water cooling system is configured to cool key components such as smoke hood, holding device and short net, ensuring long-term stable operation of equipment. Matched with automatic feeding system and hydraulic tapping mechanism, realizing standardized and streamlined smelting production.

Core Technical Parameters

  1. Rated Capacity: 3000KVA
  2. Input Rated Voltage: 6kV
  3. Secondary Working Voltage: 65-170V (multi-stage adjustable)
  4. Working Current: 3200-4500A
  5. Power Factor: ≥0.92
  6. Furnace Inner Diameter: Φ3200mm
  7. Furnace Depth: 2800mm
  8. Electrode Diameter: Φ480mm
  9. Electrode Lifting Stroke: ±500mm
  10. Smelting Working Temperature: 1500-2000℃
  11. Daily Output: 8-12 tons (depends on smelting materials)
  12. Power Consumption per Ton Product: 2800-3500kWh/t
  13. Electrode Consumption: ≤3kg/t
  14. Overall Equipment Weight: About 85 tons
  15. Control Mode: Automatic PLC control + manual dual control
  16. Cooling Mode: Closed circulating water cooling

Product Advantages

  1. Energy Saving & High Efficiency

    Optimized overall structure design effectively reduces heat loss and power consumption, improves raw material utilization rate, and greatly cuts production operating cost.
  2. Stable Operation & Long Service Life

    High-strength furnace body structure plus high-quality refractory materials, wear-resistant and high-temperature resistant. Core electrical components are well-selected, with low failure rate and continuous stable production.
  3. Intelligent & Easy Operation

    Automatic intelligent control reduces manual operation difficulty, realizes unattended basic operation, saves labor cost and improves production efficiency.
  4. Environmental Friendly & Safe

    Semi-closed flue gas design is convenient for dust removal and flue gas purification, meeting national environmental protection emission standards. Multiple safety protection devices are equipped to ensure production safety.
  5. Wide Application Range

    Widely used for smelting various ferrous alloys, industrial silicon, calcium silicon alloy, titanium slag and other metallurgical materials, with strong universality.

Application Fields

Medium and low carbon ferromanganese, metallic manganese, micro-carbon ferrochrome, industrial silicon, calcium silicon alloy and other ferrous alloy smelting, suitable for new construction, renovation and expansion projects of medium and small metallurgical smelting factories.

After-sales Service

We provide one-stop services including scheme design, equipment manufacturing, on-site installation, commissioning and technical training. Core equipment enjoys long-term quality guarantee, professional after-sales team responds quickly, providing full-cycle technical support and maintenance services.
Etiquetas:

Fornalha de fundição

Fornos de ferro-níquel

Fornos elétricos